Modern Metal-on-Metal Implants in Hip Surgery

Overview

  • Second generation resurfacing and large head THR aimed to cut wear and dislocation in young patients
  • AOANJRR and other registries showed high revision rates for several designs
  • Wear debris causes ARMD, pseudotumour, soft tissue necrosis and raised cobalt and chromium
  • Risks are small components, female sex and steep cup inclination
  • Regular review with symptoms, blood metal ions and MARS MRI or ultrasound

Western Health Orthopaedic Registrar presentation – Modern Metal on Metal Implants in Hip Surgery by Dr Darren Webb

Epidemiology

  • Large head metal on metal and resurfacing were popular in the 2000s
  • The AOANJRR and other registries identified high revision rates
  • DePuy ASR and ASR XL were recalled in 2010, with very high ASR XL failure
  • Better performing resurfacing designs continue in selected men with large heads

Pathology

  • ARMD covers metallosis, pseudotumour, ALVAL (type IV hypersensitivity), osteolysis and abductor destruction
  • Risks are steep or malverted cups, reduced coverage arc, small components, female sex and dysplasia
  • Cobalt toxicity is rare, causing cardiomyopathy, hypothyroidism, neuropathy, visual or hearing loss
  • Renal impairment contraindicates these bearings

Investigations

Modern Metal-on-Metal Implants in Hip Surgery, radiograph of a metal on metal hip arthroplasty
Radiograph of a metal on metal hip arthroplasty. Image by James Heilman, MD, Wikimedia Commons, CC BY-SA 4.0.
  • Whole blood cobalt and chromium, with concern above about 7 micrograms per litre
  • Rising serial levels are more significant than one value
  • MARS MRI or ultrasound for soft tissue lesions
  • Annual review of high risk patients with scores, radiographs, ions and cross-sectional imaging

Management

  • Revise early before abductor destruction, as pseudotumour revision outcomes are worse
  • Debride while protecting the sciatic and femoral nerves
  • Change to ceramic on polyethylene
  • Retain a well fixed modular cup with liner exchange, and remove monoblock cups
  • Titanium sleeved ceramic head on a retained taper
  • Dual mobility or larger heads if instability risk is high
  • Follow ions until normal

Reviewed by Professor Phong Tran, Head of Orthopaedic Surgery, Western Health. Last updated 10 October 2026.